Country / Region
1. Demands
Made in China 2025 clearly points out that intelligent manufacturing has become the new trend of China's modern advanced manufacturing industry. Under the background of national policy promotion and the transformation and upgrading of manufacturing technologies, China's intelligent manufacturing industry has developed rapidly. Data shows that the market size of China's intelligent manufacturing industry in 2019 was 1,777.5 billion yuan, with a growth rate of 18%. With the gradual improvement of technology and the continuous expansion of the industry, the market size will continue to grow. It is expected that the market size will exceed 2 trillion yuan in 2020, and its development will maintain growth. As an important part of the intelligent manufacturing industry, intelligent manufacturing equipment can significantly improve production efficiency and product manufacturing accuracy. It is a key element for the transformation and upgrading of the manufacturing industry. In November 2018, the National Bureau of Statistics released the Classification of Strategic Emerging Industries (2018), and the intelligent manufacturing equipment industry is listed as a strategic emerging industry. As the demographic dividend declines, it is imperative for intelligent manufacturing to improve production efficiency. In recent years, China's labor force population has been decreasing. In addition, the average annual wage has continued to rise, leading to an increase in labor costs. This forces companies to choose intelligent equipment to save labor costs. Thanks to technological advancement, the production cost of industrial robots continues to decrease, and the cost recovery period decreases year by year. The human-machine collaboration will become an important mode of industrial production.
Current problems faced by industrial mobile wireless
Difficult deployment
Industrial-grade deployment with a complex deployment environment requires fast and secure deployment
Mobile manufacturing equipment must be free of cable routing
Unstable network
Low latency: Devices such as AGVs move fast with requirements for high positioning accuracy and high response level for real-time interaction with the control system
Ultra-fast roaming. AGVs move quickly in warehouses and workshops and switch among multiple APs, during which packet loss may occur and cause the AGVs to stop.
Difficult O&M
The common wireless NIC is easy to be damaged due to the workshop environment and frequent moving
Network problems cause data endpoints and robots to stop to work, and traditional methods cannot locate the fault cause
2. Solution design
Smart
AC: Wireless access controller with the following features:
Manages APs
Deploys the configuration of AGV-Rover
Upgrades the version of AGV-Rover
AGV-Rover has the following features:
Connects to APs via a wireless network
Receives commands from the AGV scheduler and forwards them to the AGV
3. Benefits
Ultra-fast roaming
Zero packet loss during roaming switching and device movement
Low roaming latency and no delay of command delivery, with a roaming success rate of 99.7%
High performance
Supports 23 dBm high power and the penetration ability far exceeds that of ordinary NICs with a more stable performance
Uses 802.11ac protocol and 2x2 MIMO antennas with a performance of up to 1,167 Mbps, and data return is not stuck
High security
Complete security authentication mechanism
Private authentication protocol to prevent other endpoints from accessing and ensure network security
High-level protection rating
Uses industrial-grade chips with a wide operating temperature range of -10°C to +55°C
Uses industrial-grade connectors and shockproof phoenix connectors
Supports IP66 ratings to adapt to complex environments
Smart O&M
Automated deployment of devices with simple deployment
Supports unified configuration, remote upgrade, and slow and subtle optimization